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Process / materials / manufacturing

Vacuum infusion

Plan the flow before the first drop.

Explore the process ↓
MDA Composite — project infusion
Vacuum infusion02 / MDA

Plan the flow before the first drop.

Dry reinforcement is placed in the mould before resin introduction. Bagging, consumables and a flow plan make preparation as important as the infusion itself.

Vacuum infusion of carbon fiber is an advanced technique that allows resin to be introduced effectively into carbon composites. Based on the principle of negative pressure, the process ensures even distribution of resin, which translates into increased strength and durability of the final products. With this method, production costs are lower.

01

Preparation

Material arrangement and flow planned before starting.

02

Geometry

Review corners, flanges and edge access.

03

Control

Check the seal and follow the agreed process.

Applications

Where the process can fit

01

Panels

Flat and profiled components assessed across their surface.

02

Covers

Parts with defined edges and mounting areas.

03

Technical housings

Components matched to the space inside equipment.

04

Repeat projects

Parts benefiting from a documented preparation and acceptance plan.

Process

From requirements to a component

Geometry, application and the agreed scope define every stage. This is how a component enquiry becomes a manufacturing plan.

Vacuum infusion
Vacuum infusion / MDA
Vacuum pump Mould — Defines the shape and surface quality of the finished part. 01 Mould Dry fiber — Fabric layers laid up dry and saturated with resin under vacuum. 02 Dry fiber Peel ply — Separates the consumables; once peeled off it leaves a bond-ready surface. 03 Peel ply Infusion mesh — Speeds up and evens out resin flow across the whole surface. 04 Infusion mesh Vacuum bag — An airtight film — the pump draws out air and presses the laminate onto the mould. 05 Vacuum bag
  1. 01MouldDefines the shape and surface quality of the finished part.
  2. 02Dry fiberFabric layers laid up dry and saturated with resin under vacuum.
  3. 03Peel plySeparates the consumables; once peeled off it leaves a bond-ready surface.
  4. 04Infusion meshSpeeds up and evens out resin flow across the whole surface.
  5. 05Vacuum bagAn airtight film — the pump draws out air and presses the laminate onto the mould.
  1. 01

    Review geometry

    Start with the model, application and expectations. Consider the mould split, visible surfaces and difficult lay-up areas.

  2. 02

    Arrange dry materials

    Place reinforcement and consumables. Resin and vacuum connections follow the component-specific flow plan.

  3. 03

    Bag and check

    Seal the arrangement and check for leaks before introducing resin. Preparation should resolve questions before the flow begins.

  4. 04

    Infuse and cure

    A pressure difference enables resin flow. Processing and curing follow the selected system and manufacturing plan.

  5. 05

    Demould and inspect

    Complete the agreed finishing and review geometry, edges, mounting areas and appearance.

Materials

More than a material choice

Reinforcement, resin and finish work together. Begin with what the finished component needs to do.

M / 01

Dry reinforcement

Select material and arrangement to suit the geometry and requirements. Correct placement precedes closing the bag.

M / 02

Process resin

Choose a system suited to the method and application. Its documentation defines relevant processing requirements.

M / 03

Consumables

Bagging, seals and flow arrangement are part of the process plan, not independent accessories.

Comparison

Three processes. Different routes.

Start with the project rather than a ranking. Compare how material is handled and what needs agreement.

ProcessReinforcement handlingPoints to define
Hand lay-up ↗Wetted during lay-upGeometry, finish and manual operations
Vacuum infusion ↗Resin introduced into a dry arrangementFlow plan, seal and mould preparation
Prepreg ↗Pre-impregnated reinforcementMaterial system, tooling and cure requirements

FAQ

Before starting your project

Can any shape be infused?

Some shapes are less suitable. Tooling, reinforcement placement and flow need assessment.

Will I need a new mould?

That depends on the existing tooling, its condition and the sealing arrangement. Send photographs and documentation.

Does infusion mean carbon only?

No. The name describes the process rather than a single reinforcement.

What should an enquiry include?

Geometry, application, quantity, surface expectations and available tooling or reference.

Contact

Start with your component

Send a model, drawing or dimensioned photographs. Add the application, quantity and preferred timing. We can clarify the remaining questions together.

Request a quote ↗
  • 01Geometry or an available reference
  • 02Application and operating conditions
  • 03Quantity and intended timing
  • 04Surface finish and mounting