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Production

Three lamination technologies — selected to match the geometry, strength requirements and budget of your project.

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Hand lay-up

Hand lay-up (wet lamination) of composite materials is an advanced technique that is gaining popularity in industry. The process involves applying layers of resin to composite fibers in a wet state, which allows for better adhesion and durability of the final products. It is the oldest, most affordable and most proven lamination technique.

  • Oldest technique
  • Lowest cost
  • Most proven
Explore the process ↗
Hover over a layer to see what it does
Roller / brush Mould — Defines the shape and surface quality of the finished part. 01 Mould Release agent — A thin layer that lets the laminate release easily from the mould. 02 Release agent Fabric — Reinforcing fiber — carries the loads and provides strength. 03 Fabric Resin — Applied with a roller or brush, it binds the fibers into a rigid composite. 04 Resin
  1. 01MouldDefines the shape and surface quality of the finished part.
  2. 02Release agentA thin layer that lets the laminate release easily from the mould.
  3. 03FabricReinforcing fiber — carries the loads and provides strength.
  4. 04ResinApplied with a roller or brush, it binds the fibers into a rigid composite.
02 / 03

Vacuum infusion

Vacuum infusion of carbon fiber is an advanced technique that allows resin to be introduced effectively into carbon composites. Based on the principle of negative pressure, the process ensures even distribution of resin, which translates into increased strength and durability of the final products. With this method, production costs are lower.

  • Negative pressure
  • Even resin flow
  • Lower production cost
Explore the process ↗
Hover over a layer to see what it does
Vacuum pump Mould — Defines the shape and surface quality of the finished part. 01 Mould Dry fiber — Fabric layers laid up dry and saturated with resin under vacuum. 02 Dry fiber Peel ply — Separates the consumables; once peeled off it leaves a bond-ready surface. 03 Peel ply Infusion mesh — Speeds up and evens out resin flow across the whole surface. 04 Infusion mesh Vacuum bag — An airtight film — the pump draws out air and presses the laminate onto the mould. 05 Vacuum bag
  1. 01MouldDefines the shape and surface quality of the finished part.
  2. 02Dry fiberFabric layers laid up dry and saturated with resin under vacuum.
  3. 03Peel plySeparates the consumables; once peeled off it leaves a bond-ready surface.
  4. 04Infusion meshSpeeds up and evens out resin flow across the whole surface.
  5. 05Vacuum bagAn airtight film — the pump draws out air and presses the laminate onto the mould.
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PrePreg

Prepreg lamination is a modern process that uses composite fibers pre-impregnated with resin, allowing for high-quality products with excellent mechanical properties. Combined with vacuum curing, the process enables precise control of the conditions during curing.

  • Pre-impregnated fibers
  • Vacuum curing
  • Controlled cure
Explore the process ↗
Hover over a layer to see what it does
Vacuum curing Mould — Defines the shape and surface quality of the finished part. 01 Mould Prepreg — Fiber factory-impregnated with a precise amount of resin. 02 Prepreg Perforated film — Lets air and volatiles escape while controlling resin bleed. 03 Perforated film Breather — A breather layer that distributes the vacuum evenly. 04 Breather Vacuum bag — Compacts the layup during vacuum curing. 05 Vacuum bag
  1. 01MouldDefines the shape and surface quality of the finished part.
  2. 02PrepregFiber factory-impregnated with a precise amount of resin.
  3. 03Perforated filmLets air and volatiles escape while controlling resin bleed.
  4. 04BreatherA breather layer that distributes the vacuum evenly.
  5. 05Vacuum bagCompacts the layup during vacuum curing.

Quality

Our quality

  • Optical 3D measurement

    Optical 3D measurement to ensure the product complies with the agreed specifications.

  • Process specification

    Each product receives a specification of the entire production process, in accordance with the agreements.

SCAN.03D
Δ · Pass ✓ Δ · Pass ✓ −0+ 3D scan · compared to model

Contact

Realize your expectations

Write or call — let’s talk about your project.

Get in touch +48 739 195 260 mda.composite@gmail.com